We are an MTU System Integrator

Excerpt from the product overview for gas CHP units

Primary energy: natural gas with MZ

SERIES 4000 NaturalGas Generators 400V/50Hz/NOx < 500

Produktübersicht Gas BHKW – Allgemein

*andere Drehzahlen und Generatorspannungen auf Anfrage (Mittelspannung)

SERIES 4000 Natural Gas Generators, 400V/50Hz/NOx < 500 mg/Nm³, High Ambient Temperatures

Produktübersicht Gas BHKW – Hohe Umgebungstemperaturen

SERIES 4000 Natural Gas Generators, 400V/50Hz/NOx < 500 mg/Nm³, With low Methane Content

Produktübersicht Gas BHKW - niedrige Methanzahl

Standard Gen Set/CHP Scope of Supply

Generator Design

  • Application Group 3A Continuous Power
  • 10% overload capacity according to ICXN
  • Load factor < 100 %
  • Unlimited operating hours
KWK MTU 20V 4000 GS Generator Aggregat

Standard Scope of Delivery

  • MTU engine with integrated oil pan and integrated SAE flywheel
  • SAE connection bell-housing
  • flexible coupling between the engine and the alternator
  • Charging system with turbocharger and flexible compensator
  • Exhaust manifold with thermal insulation installed
  • Combustion air filter installed
  • Intercooler installed
  • flexible expansion joints for high-temperature engine cooling systems
  • flexible connection compensators for LT intercooler systems
  • Lubrication system with integrated lubricating oil pump and lubricating oil filter
  • Lubricating oil change pump with integrated oil collection pan
  • Crankcase ventilation closed
  • flexible engine elastically mounts
  • flexible alternator elastically mounts
  • Ignition system with spark plugs and ignition coils
  • Electric starter installed
  • Synchronous alternator with junction box, necessary sensors, and monitoring system
  • Base frame for mounting the internal combustion engine and generator
  • Damping plates between the base frame and the foundation (supplied separately)
  • Lifting eyes for the engine/alternator
  • Transport safety devices for the engine/alternator
  • Starter battery installed
  • Generator Set Control Cabinet, complete Gen Set sensor system
  • Gas regulating unit, loose, with flexible hose connecting to the engine

Advanced CHP Components

In addition to the standard scope of delivery for generator sets, KWK Service GmbH develops and supplies additional system solutions:

Heat Recovery Units

Our Modules are «Ready for Operation» and include …

  • for the engine coolant circuit: circulation pump, 3-way mixing valve, heat exchanger
  • for the intercooler circuit: circulation pump, 3-way mixing valve
  • for heat recovery: Circulation pump, 3-way mixing valve, connected to heat exchanger, and integration of external exhaust gas heat exchanger
KWK-24-031
Pump Details

Soundproof Enclosures for indoor and outdoor Installation

Our soundproof enclosures are available in a modular design. The kit can be assembled on-site using standard tools, only two trained technicians are required for installation.

The hood design ensures that the maximum weight limits of the individual components are not exceeded.

The outer shell is made of galvanized sheet steel, but can also be painted, stainless steeel upon request.

Sound pressure predictions at distances of 1 m and 7 m can be calculated upon request. (This requires the customer to provide the initial sound pressure values.)

Machine Enclosures

Complete machine enclosures for installation:

  • Gen Set/CHP Set/ Turbine Set
  • Air intake and outlet system with silencers
  • Switchboards/Controllboards
  • Fresh oil, used oil
  • Heat recovery module
  • Roof mounts for exhaust silencers, exhaust heat exchangers
  • Gas supply system
    (also available in a diesel version as a primary energy system)
Machine enclosure in the CHP modular container system
Machine enclosure, detail

Control and Power Distribution Panels

  • Control panels for CHP units, emergency power systems, and diesel generators
  • Low-voltage power distribution panels: Input and output
Switch cabinet